Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Let's discuss some setbacks of this unit. The remote control will auto shut down when not in use after two minutes. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. It has a very smooth surface to feed your synthetic rope through. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. One possible reason for this could be the exceptional amount of weight the device has to carry. 12,000 POUND WINCH. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Im looking for a drum assembly for a Badland 2500 lb winch. Ventilate area well before and while working on battery. New Badland ZXR 12000 winch, never been out of the factory box. Disconnect the Pendant Controller when not in use. We are in the process of making one similar for Badland winch 12000 parts as well. Some customers report that this product overheats. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. The book said relay. Drill pilot holes for the mounting screws. It is relatively easy and manageable with the Badland Winches. Mounting location and hardware must support winch and load. This can accommodate any winch line with a thickness of 5/8 inch and thinner. To use the wireless remote, lift the socket cover to plug the remote switch. The gloves make the wiring process safe and prevent electric shocks. The Badland will be made in China using parts sourced horribly. The items listed here are very good items. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Replacement Parts in Stock. Good thing that there are winch manufacturing companies that do that. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Therefore, winch has an exceptional load limit of 12000 pounds. However, using it to self-recover your vehicle or someone else's might require some practice and care. Also go over some things th. Like the previous one, connect the black, red, and yellow cables with the winch. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Heres how you can do that: Thats all there is to it. Winch Central is reader-supported. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. People with pacemakers should consult their physician(s) before use. Like everything HF it's a really mixed bag with their winches. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Do not use winch in overwind orientation. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Only winch with the winching vehicle s transmission in neutral. Hawse fairleads are used in conjunction with a synthetic winch line. To use the wireless remote, switch ON the wireless receiver switch on the control box. This makes it ideal for outdoor use, especially in humid and rainy climates. Universal Badland winch wired remote control supporting all the models. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. This is especially important before rigging, installing, free spooling, or servicing. Save my name, email, and website in this browser for the next time I comment. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. Do not submerge winch in water. Affiliate. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. An installation manual is also part of the package. Press and hold the remote switch for approximately 2 seconds to start using the winch. Do not use the winch even if minor damage appears. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. It is in the signature Mile Marker orange and black color. Failure to follow all instructions may result in fire, serious injury and/or DEATH. The illustrations to the right show how a kink forms. Shop products from small business brands sold in Amazons store. Inspect before every use; do not use if damaged or parts loose. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. I need cable information to replace csble . The winch rope smoothly glides over the aluminum. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Failure to do so can result in serious injury. Also, they protect your hands from scratches and injuries. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. No hardware to mount or connect the electrical components. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Here are the most searched Badland Winch Parts from the customers. For a better experience, please enable JavaScript in your browser before proceeding. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Lubricate the wire rope occasionally with a light oil. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. In this section, we have answered some important questions that might help you understand the product better. Press the ON/OFF button for 3 seconds to activate the wireless remote. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Badland 63770 ZXR 12000 lb. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. I could try using a controller from another brand. I recently converted it to synthetic rope, which I purchased from another vendor. The body of the winch is entirely dust and waterproof. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Connect red wire to positive battery terminal and black wire to negative battery terminal. It is perfect for the Badland 2500 lb winch. 70 series PTO winch + Aisin1000 elec winch - what are they worth. When you buy through links on our site, we may earn an affiliate commission. Remove the top cover of the Solenoid Box to drill holes for mounting screws. Addresses practices not related to personal injury. Fairlead: 2. Do you know where I can purchase one? Instead, it would be best if you kept a few things in mind. Do not use damaged equipment. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Thanks. Badland is a winch brand that provides good quality winches. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Email our technical support at: productsupport@harborfreight.com. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Best Badland Winch Remote For Replacement. It is used to alert you to potential personal injury hazards. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Do not use a dirty or corroded battery. Any uncovered wires may be the cause of a short circuit. One such feature is that it can pull or tow for a very long time without getting hot and burning out. I do a review and install some new parts. For California consumers: more information about our privacy practices. Make sure the Winch will fit the chosen mounting area. I understand the alligator, are you looking for a controller box or a controller box? I handle the research side of things here as well as product selection for gear reviews. One safety feature in this machine includes the automatic load brake. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. The red indicator light will flash during the operation. Download Badland ZXR 12000 Truck/SUV Winch Manual. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Anything below IP67 is prone to damage from rain and submerge. Call to Order: 1-800-444-3353. The above Badlands winch parts are good quality, affordable, and easy to install. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Move the Clutch Handle to the Engaged position. No hardware to mount or connect the electrical components. Obey all safety messages that follow this symbol to avoid possible injury or death. Keep clear. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. The winch's internal mechanism is permanently lubricated. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. The mounting plate must be rated to at least the winch's capacity. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. It comes with a clevis hook. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. This does not influence the price or reviews. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. It has a user-friendly design that makes its installation quite easy and smooth. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. These ropes can withstand high-pressure situations. The wireless remote controller will act as a receiver for the wireless remote. Use supplied power cords/wire rope or cables listed in manual only. The original was a Warn 2000, but was completely gutless. Keep proper footing and balance at all times. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Do not power the hook all the way into the fairlead to prevent damage. Your email address will not be published. But it is super strong. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Fingers may be caught and get pulled into fairlead or drum. Visit our website at: http://www.harborfreight.com WinchMania is reader supported and may earn from qualifying purchases through affiliate links. I did not see replacement cable for zxr-5000. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Later tighten them with the help of a drill. For using wireless remote, attach the remote controller switch to the solenoid. JavaScript is disabled. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Required fields are marked *. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. Keep at least 5 full turns of wire rope on drum. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. Next, mount the unit at the bumper of your vehicle. NO LOCKING MECHANISM. Only use a 12V automotive (or equivalent) battery, in good condition. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Do not exceed the angles shown in Figure B for a roller fairlead. As a result, it's safe. Handlebar switch is convenient to control the winch with just a thumb operation. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Retails for 350 dollars plus tax. It features a three-stage planetary system for gear transitions to speed up the process. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Tighten fasteners to the listed torque values. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. This is the safety alert symbol. The average winch that can bear this much load costs around $300 to $500. Badland does not have a very wide variety of products as Warn or Smittybilt. Do not lean over or come in contact with battery while making connections. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Winch Cover: 5. Spooler would not engage after that it was just in free spool mode. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Handlebar switch would be helpful in case of failure with wireless remote control. Broken strands of wire rope will be sharp. The device will work as long the battery is supplying electricity even when the engine is off. Let's see what makes it such a great product. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Non-skid footwear is recommended. If you are looking at how to wire a badland ZXR 9000 winch? Insert the Pendant connector into the Socket. Do not operate the winch at extreme angles. Hello, One side of the spooler broke ,all the way around the center and dislodged. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. It halves the load on the winch through pulley action. Otherwise, wire rope may bind during operation. Do you agree that the items listed are perfect for the Badland 2500 lb winch? This begs the question, what winch parts can be used with Badland winches? Copyright 2017 by Harbor Freight Tools. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Your email address will not be published. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not wear loose clothing or jewelry, as they can be caught in moving parts. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Just imagine how good quality their products are if the military uses them. It is highly durable and reliable. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. How to Install a Badland ZXR 12000 Lb. Note: Specifications are approximate and subject to change. Do not use the hand crank, if equipped, to "assist" the winch. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Always take extra caution when installing any parts. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. (Wire rope enters/exits at the top. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Prevent entanglement. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. The mounting plate must be rated to at least the Winch's capacity. Attach the black cable from the negative terminal of the battery to the winch. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. It has a powder coated finish in a semi-gloss black color. Please familiarize yourself with the operation of your winch before using it. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. All the mounting hardware is included. tension before use. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Harbor Freight replaced it no problem. SAVE THIS MANUAL. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. A good advantage you can get with this fairlead is that it looks cool. Procedures not specifically explained in this manual must be performed only by a qualified technician. Have the winch serviced by a qualified repair person using only identical replacement parts. Although this winch offers excellent power, its speed is a bit disappointing. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. The winch still works, but all of the electronic components got corroded by moisture. To achieve the maximum amount of power, you need to make sure that the battery can keep up. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. The build of the fairlead is stainless steel. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. We hope these videos help inform your tool-buying decisions. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. lb. Insulate all exposed wiring and terminals after installation. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Since there are no 3000 lb winches listed, which electronics should I try? The red wire is connected from the solenoid box to the battery positive side. Read this material before using this product. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Could you tell me where to locate info for this part and price. Circuit Breaker: Benefits Of Badland Winches: We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. After intensive testing and experiments, this device is designed with advanced technology. A double line system should be used whenever possible. Secure the solenoid assembly in place with mounting screws. Can anyone help, thanks. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Note: Check compatibility with your vehicle before purchasing. Recovery Kit: 6. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Always examine the working conditions of your winch before using it on the trail. 3. Mounting the Winch. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed.